Agro-Chemical manufacturing company wants intelligence solution for their production lines. They would like to improve their productivity by monitoring line OEE and Losses.
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Challenge
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Leading Agro-Chemical team would like to automate their lines by which they will be able to visualize real-time OEE and analyze Losses summary of machines to improve their productivity by monitoring line OEE and Losses.
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They would like to implement Manufacturing Intelligence
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Time & Resource wastage due to Manual Data Entry of Line Losses & Production Count in the Logbook
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Dependency on Data Entry operators to get accurate data on time
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Solution
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To meet these objectives various capabilities that are needed include:
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OEE dashboards with comparison to Last Shift & Last Week.
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Production Data Comparison with Last Shift & Last Week.
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Line Level OEE and Production dashboard with comparison to other lines.
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Comprehensive Cluster Dashboard with Production and OEE
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Web-based Display and emailing solution for Plant Managers for Live connectivity to Plant performance.
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Results
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Productivity improve by monitoring line OEE and Losses.
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Monitoring downtime reasons by which customer work on machine failure problems to overcome from that. It help for fine operation of machine
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Elimination of Manual Data Collection resulted in reduced Man Power
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Accurate & Live OEE helping factory managers for planning future orders
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Found out exact root cause of machine stoppages