Major Agro-chemical manufacturer sets up complete Automated plant in record 6 months ensuring faster time to market, high availability & consistent product quality for its New Export Oriented Unit at Dahej
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Challenge
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Process being Hazardous the system is to be commissioned error/bug free in first trial “RFT”).
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Fool proof Logic to take care of any malfunction in the system to avoid Process run-away & Hazard situations.
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Remote location so limited availability of skilled man-power for operations & maintenance
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Faster time to market asking for production start up within 6 months from Project Kick off.
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Solution
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Rockwell DCS offering Plant-wide Integrated Architecture
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Hazardous Field mounted remote IS I/O’s for reduction in field cabling & installation.
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Intelligent Architecture with enhanced field side diagnostics & Motor protections with IMCC
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Enhanced & User friendly operator interface
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Asset Management for securing, managing & tracking of assets
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Results
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Production start-up within 6 months from Project Kick off.
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Consistent Batch quality ensuring high standards of product quality.
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Higher productivity to meet market demands resulting from flexible Control Logic and minimum downtime achieved due to enhanced diagnostics & ability to handle faults & exceptions
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100% error free & easy operations achieved with Tight control & User friendly Operator interface
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Lower total cost of ownership due to Plant-wide integrated architecture